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Service Intervals

Servicing Your Machine

Please use the following timetables to perform routine maintenance on your machine.

Daily

· Test safety systems.

· Check tire pressure.

· Check fuel level.

· Check engine oil level.

· Check coolant level.

· Check air intake is clear.

· Clean operator's station and engine compartment.

· Clean engine cooling screens.

Break In

After First 5 Hours:

· Check and tighten hardware.

· Check tire pressure.

· Check engine oil level.

· Clean radiator screen (GATOR 6x4).

· Check air intake tube.

After First 10 Hours:

· Check and tighten wheel bolts to correct torque.

· Check drive belt tension.

· Check drive chain tension (GATOR 6x4).

After First 20 Hours:

· Change engine oil (and filter, if equipped).

After First 25 Hours:

· Lubricate axle couplers.

Every 25 Hours

· Check tire pressure.

· Clean operator's station and engine compartment.

· Check coolant level.

Every 50 Hours

· Change engine oil (models without oil filter).

· Check and tighten hardware.

· Check drive belt condition and tension.

· Clean battery and check electrolyte level.

· Check wear pads on driven clutch.

· Check drive chain tension (GATOR 6x4).

· Clean radiator screen (GATOR 6x4).

· Check air intake tube.

· Lubricate front king pins.

· Lubricate drive chains (GATOR 6x4).

· Lubricate axle couplers.

· Clean engine cooling fins (GATOR 4x2).

Every 100 Hours

· Change engine oil and filter (models with oil filter).

· Check transaxle oil level.

· Check air cleaner dust unloading valve.

· Check air cleaner element.

· Check spark plug.

Every 200 Hours

· Check and tighten wheel bolts to correct torque.

· Clean primary drive clutch.

· Adjust engine valve clearance. (See your John Deere dealer for this service.)

Every 200 Hours or Annually (whichever comes first)

· Change fuel filter.

Every 800 Hours or 24 Months (whichever comes first)

· Change transaxle oil.

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Every 2000 Hours or 24 Months

· Change engine coolant (if using COOL-GARD CONCENTRATED coolant).

Every 3000 Hours or 36 Months

· Change engine coolant (if using COOL-GARD PRE-DILUTED coolant).

Every vehicle requires an extent of care and maintenance; the John Deere Gator is no different. Whether you use a Gator for carrying heavy loads, trail riding, or towing, there is always a need for regular checks on brakes, tires, fuel, and any signs of wear or damage.

A John Deere Gator utility vehicle is an investment that is built to last. Deere engineers do all they can to prepare the Gator for all types of situations and variables, but once it leaves the dealership, it’s up to you to maintain the quality of your equipment.

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Routine upkeep can help optimize the performance of both new and used Gators to ensure their innovative features are taken full advantage of. These 5 tips will help guide you in the right direction for maintaining the appearance, operation, and safety of your John Deere Gator.

1. Operator Training: Before firing up your newest piece of John Deere equipment, it’s always essential to get a handle on the ins and outs of the machine. The user manual is a great place to start if you are unfamiliar with operating a Gator. Safety is the number one concern when operating a powerful machine like a Gator; there is a lot to know before hitting the throttle.

2. Tire Care: Because the John Deere Gator climbs over such rough terrain, it’s critical to have tires that are always in the best shape. This includes ensuring tire pressure isn’t too high or low, checking for bubbles and cracks, and making sure there is no rim damage.

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3. Brake Checks: Brakes on a John Deere Gator are designed to stop quickly and safely in every type of terrain. To keep the brakes reliable, it’s important to regularly test response time. If you notice the brakes aren’t as quick to respond as they once were, check the brake pads and fluids. Keep the brakes clean with a solvent that can be sprayed on and wiped off to protect against wear and damage.

4. Fluid Changes: Not only is it essential to know when to change oil, fuel, and coolants, but it’s critical to know the influence these fluids can have on you, your Gator, and the environment. Oil and filters should be changed after 20 hours of use; when changing oil make sure to wipe up any spills as it is highly flammable. Old or dirty oil prevents your engine from being properly lubricated and cooled, which can cause it to seize up.

5. Proper Storage: A Gator should be stored in an area protected from harsh weather and environmental conditions. Rain, snow, and extreme temperatures can do some serious damage to any utility vehicle. By keeping your Gator in a locked garage or trailer you are protecting it from rust, dents, and theft.

This is by no means an exhaustive list; for the full run down of Gator maintenance, service, and safety reference the user manual. Before putting your John Deere Gator utility vehicle to work (or play), familiarize yourself with warnings, control use, safety settings, operator practices, and what’s going on under the hood.

Your local John Deere dealership is also a great resource to learn more about what makes your utility vehicle tick. Talk to a Deere expert in your area about how to get the best performance from your Gator.

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